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YK-ZX01-250 ZX Series 1132N High Precision Linear Motor Modules with High Performance Quality for Industrial Automations
1. Products Overview
Direct drive linear motor (referred to as linear motor) is a device that directly completes linear transmission. It can directly replace the mechanical transmission parts, such as ball leadscrew, rack and pinion, belt/ pulley, etc., to greatly reduce the transmission clearance and the noise, wear, vibration and other related problems caused by mechanical transmission. The essence of linear motor
transmission is to spread the rotating motor stator and rotor horizontally, and directly connect to drive the load. Linear motor is characterized by high transmission efficiency and good dynamic response. Linear motors are widely used with the development of industrial automation and the equipment requirements being stricter.
Technical Features:
Applications:
Kaifull linear motors are widely used in industrial automation applications, such as semiconductor assembly, photoetching machinese, laser machines, wafer detection, AOI, electronics assembly, precise dispensing, medical treatment, PCB puching, textile machines, Digital inkjet priting, intelligent sorting, luggage transport, high speed laminating equipment, food processing, coordinate measuring, precison grinding, wire cutting, ultra-high speed machines etc.
2. Kaifull Linear Motors Highlights
High precision:
Linear motor can achieve direct transmission, which eliminates the accumulation of various precision errors brought by intermediate links, and avoids the shortcomings of the traditional transmission such as backlash,
inertia, friction and insufficient rigidity, to achieve higher-precision transmission.
Endless stroke, multi-rotor simultaneous/ asynchronous transmission:
The linear motor can achieve endless-stroke transmission through the connection of stators, besides, one stator can be equipped with multiple actuators to achieve independent control of multiple motions in the same axial direction.
Safety, reliability, less maintenance and long life:
Linear motor can achieve contactless transmission, because its mechanical friction loss is almost zero, there are few faults, the linear motor is safe, very reliable and of long life and little maintenance.
Great dynamic performance:
The frameless part of the linear motor is non-contact, has no mechanical transmission limitation and can achieve high-precision motion control in different ranges from low speed to high speed in a short time, therefore, it is characterized by high dynamic response, strong real-time performance and extremely high acceleration (up to 20 g).
Low noise:
Low noiseThe transmission mode of the linear motor is different from that of the rotary motor, the linear motor has no intermediate mechanical transmission from the motor to the worktable and realizes "zero contact and zero transmission", therefore, the system runs with low noise, small
vibration and high performance.
Simple mechanical structure:
The linear motor eliminates the additional device that converting the rotational motion into a linear motion, which reduces the difficulty of
structural design and manufacturing assembly greatly, and also reduces the overall weight and volume.
3. Linear Motor Naming Rules
4. Main Performance Specifications
Base width | 250.0mm |
Max speed | 2.0m/s |
Max acceleration/1G=10m/s^2 | 20m/s^2 |
Accuracy | Repeatability:±3μm Absolute:±6μm |
Highest bus voltage | 600.0V |
Rated thrust | 506.0N |
Rated current | 5.16Arms |
Peak thrust | 1132.0N |
Peak current | 18.0Arms |
Thrust constant ± 10% | 98.06N/Arms |
Back EMF Constant ± 10% | 80.02V(pk)/m/s |
Resistance | 4.8Ω |
Inductance | 34.0mH |
Electrical time constant | 7.08ms |
Magnetic attraction force | 2.2KN |
Maximum temperature of coil | 120.00ºC |
Pole-pair pitch (N-N) | 24.00mm |
Rotor length | 210.00mm |
Rotor mass | 3.6Kg |
Stator mass | 6.4kg/m |
Mechanical parameters | |
Load | Acceleration: 2G, Velocity: 2800mm/s, Dwell Time: 0.2s, Travel Distance: 1000mm. Maximum operational speed: 3000mm/s. Horizontal installation: 35kg |
Accuracy | Magnetic grating (resolution: 1μm): Repetition Accuracy: ±3μm. Optical grating (resolution: 1μm): Repetition Accuracy: ±2μm. |
Straightness | ±2μm/300 mm |
Module Weight | 60mm travel: 20.0kg (1.3kg increase per additional 60mm travel). |