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28HS007 Series 2 Phase Hybrid Stepper Motors
1. Products Overview
Step motor is a motor that converts the digital pulse signal into a rotation angle. Its movement is discrete and is carried out in the unit of step length. Therefore, it has high positioning accuracy and repetitive accuracy. The step motor consists of a rotor, a stator, or an encoder for closed-loop stepper motor. The role of the encoder is to detect the rotation position and help control the motor.
When driving the motor, the controller convert the target movement into pulses and then send these pulse signals to a stepper motor driver. The stepper motor driver identify the signals and cover these signals into motor driving pulses. These pulse signals are associated with the angle of the motor rotation. By switching the switch of the coils, the precise rotation of the step motor can be achieved in turn. The control signal can accurately control the rotation of the motor to achieve positioning and control.
The stepper motor has the characteristics of accurate position control, high positioning accuracy, reliable work, and small noise. It is often used in the fields of precision instruments, robots, electronic equipment. Its unique working principle enables the stepper motor to accurately operate without feedback signal, which improves the efficiency and accuracy in applications and reduces production costs.
The step motor is a motion execution agency that converts the pulse signal into corner displacement or line displacement. Taking the most used hybrid stepping motor as an example, its main features are as the followings.
High loading capacity. Its speed is not affected by the load size. Unlike ordinary motors, the speed will decrease when the load is increased. The speed and position of the step motor have strict requirements.
Convenient control. The step motor rotates in "step", and the digital characteristics are obvious.
Simple structure. The traditional mechanical structure for speed and position control are more complicated, and it is difficult to adjust. After the adoption of step motor, the structure of the whole machine is simpler. At the same time, no need special maintenance, and the failure ratio is very low.
100% still stop, no shaking. Because the stepper motor does not depend on feedback such as position, speed, etc., when the input pulse stops, the step motor can be in an absolute stop. The servo motor cannot be absolutely stopped, so the characteristic of the stepper motor is definitely very popular in the need for high precision applications.
Low noise. By proper subdivision setting, the step motor runs very smooth and the noise is small, which is especially suitable for noise sensitive applications.
Of course, there are obvious disadvantages of the stepper motor, such as high running temperature. Although it does not affect the service life of the stepper motor, it is not suitable for heating sensitive applications. However, with the implement of the step drive control algorithm, the input current adjustment range is getting larger and larger, which helps to reduce the motor heating significantly.
The Applications of Kaifull PRMCAS Hybrid Stepper Motors
Machine tools and engraving machines
The application of stepper motors in machine tools is also very common. In machine tools, stepper motors are used to control the feed and tool retraction, thereby achieving precision and speed in machining workpieces. It can achieve different processing effects, high speed, and high efficiency.
Automation equipment
The application of stepper motors in automation equipment is also very extensive. In automation equipment, stepper motors are used to control the position and speed of various moving components, thereby achieving automation control of the equipment. It can achieve different control effects, such as high speed and high stability.
Printing machines
Stepper motors are widely used in printers. In a printer, a stepper motor is used to control the movement of the print head, thereby achieving precise printing of text, images, and charts. It can achieve different printing effects, such as high definition, high speed, and high stability.
Automotive components
The application of stepper motors in automotive components is also very common. In automotive components, stepper motors are used to control the position and speed of car seats, rearview mirrors, windows, and doors, thereby achieving automated control of automotive components. It can achieve different control effects, such as high speed and high reliability.
Optical equipment
In optical equipment, stepper motors are widely used in modulators, fine-tuning, and other aspects. Because the action of stepper motors is very slow and the stepper angle can be adjusted, they are widely used in various optical positioning mechanisms, which can provide higher stability and accuracy for optical equipment.
Medical devices
Stepper motors are widely used in medical devices, especially in surgical instruments such as blades and cutters. The high-precision positioning of stepper motors can significantly improve the accuracy of surgery and make surgery safer. Stepper motors can also be used in devices such as pacemakers and syringes.
Precision positioning applications
Stepper motors can complete precise positioning tasks through quantitative motion and fixed step angles, which makes them widely used in various precision positioning equipment, such as optical equipment, textile equipment, computer embroidery machines, medical equipment, automation equipment, etc. These equipment usually require high-precision and stable positioning machinery, and stepper motors are perfect for such tasks.
In summary, stepper motors can be widely used in various fields due to their characteristics of quantitative motion and fixed stepper angle, providing more precise and efficient.
2. Hybrid Stepper Motor General Technical Specifications
Step Angle | 1.8° (2 Phase) |
Step Angle Accuracy | 0.09° |
Shaft Type | Single, Dia. 4mm (Customizable) |
Max. Temperature Rise | Less than 80 °C (Rated Current) |
Max. Surface Temperatures | Max Allowed 100℃ |
Ambient Temperature | -20 °C ~ +50 °C |
Insulation Grade | 100 MΩ Min. , Class B |
Dielectric Strengt | 500 VAC for 1 Minute |
Max. Axial Load | 5N |
Max. Radial Load | 25N (10mm from mounting Surface) |
Certificates | Rohs, CE, CCC (As per Customer Need) |
3. Hybrid Stepper motor Performance Datasheet
Model | Current | Resistance | Inductance | Holding Torque | Detent Torque | Rotor Inertia | Bi/Unipolar | Weight | Length |
A/Ø | Ω/Ø | mH/Ø | N.cm | N.cm | g.cm2 | # of Leads | g | mm | |
28HS012-0604S-39-4.5F | 0.6 | 9.3 | 7.5 | 12.0 | 0.6 | 12 | Bi (4) | 150 | 39.2 |
28HS012-1004S-39-4.5F | 1.0 | 3.3 | 2.7 | 12.0 | 0.6 | 12 | Bi (4) | 150 | 39.2 |
4. Mechanical Dimensions (in mm)
5. Matching Connector with Leads Dimenssions
6. Wiring Diagram
7. Torque Speed Curves