Shenzhen Zion Kaifull Automation Technology Co., Ltd.
Kaifull Automation Technology Co. Ltd.
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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
AL120 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
AF Series and AL Series helical gear planetary gearboxes performance are the same, and the main differences are the output installation flange types different, which meet the requirements of various applications.
Kaifull PRMCAS extra high precision AL120 SERIES helical gear planetary gearbox are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industrial Automation Applications
Helical gear planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common applications of oblique or helical gear planetary reducer in the industrial field:
Machine tool manufacturing
The oblique gear planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
The oblique gear planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
The oblique gear planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Helical gear planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
The oblique gear planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, helical gear planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of oblique teeth planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, oblique teeth planetary reducer can provide stable output torque and smooth transmission effect.
Kaifull PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
Helical gear design: The gear surface of the planetary gear and solar gears of the planetary reducer is oblique angle, not a straight gear design. This oblique teeth design makes the mesh of gears smoother, reduces the noise and vibration of the gear, and improves the stability and accuracy of the transmission.
High drive efficiency: Due to the use of oblique teeth design, the oblique teeth reducer reduce the area of the gear surface contact area and reduce the loss of friction. Therefore, the oblique planet reducer has high transmission efficiency and can more effectively pass the input torque to the output end.
High -torque density: Planet reducer transmission through multi -stage planet wheels, so that the input torque can be scattered to multiple planet wheels. This design improves the torque density of the reducer and enables it to provide large output torque at a smaller volume and size.
The compact structure: The oblique teeth design of the planetary gear and solar gear of the planetary reducer makes the overall structure of the reducer more compact. Compared with other types of reducers, diagonal gear planet reducer can provide higher output torque and transmission ratios in the same size.
High rigidity and stability: The planetary gears and solar gears of the planet reducer are rigid structures, which can provide high rigidity and stability. This makes the reducer show better performance under high load and high -speed exercise, and can maintain accurate transmission ratio and stability of movement.
Reliability and durability: The oblique planet reducer uses high -intensity materials and precision manufacturing processes, which has high reliability and durability. It can maintain stable performance in long -term operation and have a long life.
In summary, the slashing gear planet deceleration machine has the characteristics of oblique teeth design, high transmission efficiency, high torque density, compact structure, high rigidity and stability. These characteristics have widely used the oblique planet reducer to be widely used in the precision industry, which improves equipment accuracy and workpiece quality.
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AL120 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 3000 | ||||
| Max. Input Speed (RPM) | 6000 | ||||
| Max. Radical Force (N) | 2400 | ||||
| Max. Axial Force (N) | 2200 | ||||
| Efficiency | 97% for 1-stage or 95% for 2-stage | ||||
| Noise (dB) | 62 | ||||
| Average Lifetime (hour) | 20000 | ||||
AL120 Series 1-stage models main technical data
| Structure | 1-stage | ||||
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 120 | 180 | 180 | 180 | 120 |
| Emergency Stop Torque (N) | 360 | 540 | 540 | 540 | 360 |
| Rotor Inertia (Kgcm2) | 3.25 | 2.74 | 02.71 | 2.62 | 2.57 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision | ||||
AL120 Series 2-stage models main technical data
| Structure | 2-stage | ||||||||||
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 180 | 230 | 230 | 255 | 230 | 180 | 255 | 230 | 255 | 180 | 120 |
| Emergency Stop Torque (N) | 540 | 690 | 690 | 765 | 690 | 540 | 765 | 690 | 765 | 540 | 360 |
| Rotor Inertial (kg.cm2) | 2.56 | 1.75 | 01.5 | 1.49 | 1.3 | 1.3 | 1.3 | 1.3 | 1.5 | 1.5 | 1.5 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision | ||||||||||
If you need need the mechanical drawings of a specific gearbox or need any customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available