Shenzhen Zion Kaifull Automation Technology Co., Ltd.
Kaifull Automation Technology Co. Ltd.
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Precise and Reliable Motion Control Automation Solutions
More than 15-years industrial Motion Control Experiences
ZPLF060-L2 2-stage RATIO 16 to 70 Right-angle Spur Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
Kaifull PRMCA planetary gear reducers applications reference.
Machinery manufacturing: Planetary reducer can be used to drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.
Packaging machinery: Planetary reducer can be used to drive various packaging equipment such as sealing machines, filling machines, labeling machines, and marking machines to achieve efficient and accurate packaging movements.
Textile machinery: Planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.
Printing machinery: Planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.
The field of aerospace: Planetary reducer can be used as high precision, high performance, high reliability forces, which are widely used in aircraft, missiles, satellites, aerospace fields.
Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.
The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.
Medical equipment: Planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.
Metallurgical machinery: Planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.
Various industrial robots: Planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.
Kaifull Planetary Reducers Features
Rich specifications
The planetary deceleration machine is rich in specifications and provides a flexible and diverse choice for the power transmission system.
Planetary reducer has various designs of the input speed, output speed, output torque, and motion inertia, which provides a flexible and diverse choice for equipment design.
Multi-speed ratio, long service life
For the same load capacity, the planetary decelerator has a longer service life than a traditional reducer.
They have a variety of speed reduction ratios to meet the specific requirements of applications.
Small volume and light weight
For Kaifull PRMCAS planetary gearboxes, the highest quality material is used, so the rigidity, accuracy and durability of the gear, the power density, and power density are greatly improved than traditional materials, making the overall volume of the decelerator smaller and lighter, so the energy conversion efficiency is higher. At the same time, the overall volume and weight of the equipment can also be smaller.
High transmission efficiency
Planetary reducer can be as high as 98%in terms of efficiency. The main reason for this high efficiency is that its design is used by multiple star wheels to achieve efficient transmission. At this high efficiency, the original power of the equipment can be the original power of the equipment. The loss of mechanical energy loss is reduced a lot, and the fault tolerance rate is low and efficient.
High accuracy
Due to the large contact area of the planetary gear speed reducer and the number of gear wheels, the accuracy is high, which can meet the high-precision transmission requirements. At the same time, high-quality materials are used to make the accuracy stable running time. For example, it is very suitable for equipment such as machine tool machinery and spraying machinery to require high-precision requirements, because the arc score of precision planet reducer can reach 0.05 points, which can meet users with high requirements for high requirements for accuracy.
Naming Rules
If you need the any customization, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.
| Matched Motors | Servos motor: 100W, 200W, 250W Steppers motor: Nema 17 frame size 42mm | |||||||
| Reduction Ratios | 16:1 | 20:1 | 25:1 | 28:1 | 35:1 | 40:1 | 50:1 | 70:1 |
| Backlash (arcmin) | <12 arcmin | |||||||
| Rated Input Speed (rpm) | 3000 | |||||||
| Max. Input Speed (rpm) | 6000 | |||||||
| Rated Outout Torque (N.m) | 30 | 30 | 33 | 30 | 33 | 30 | 33 | 21.5 |
| Max. Output Torque (N.m) | 60 | 60 | 66 | 60 | 66 | 60 | 66 | 43 |
| Rotor Inertia (Kgcm2) | 0.094 | 0.092 | 0.092 | 0.091 | 0.091 | 0.091 | 0.091 | 0.091 |
| Max. Radical Force (N.m) | 170 | |||||||
| Max. Axial Force (N.m) | 120 | |||||||
| Average Lifetime (hours) | >20000 | |||||||
| Noise Level (dB) | 60 | |||||||
| IP Grade | IP65 | |||||||
| Lubrication | Long-term Grease | |||||||
| Efficiency | 95% | |||||||
| Weight (Kg) | 2.8 | |||||||
| Shaft Adaptor | Available | |||||||
Technical specifications of more models of ZPLFZPLF Series,
| ZPLF060 | ZPLF090 | ZPLF120 | ||||
| Item | Unit | ZPLE060 | ZPLE090 | ZPLE120 | Ratio | Stage |
| Rated output torque | N.m | 16.5 | 60 | 148 | 3 | 1 |
| 27 | 86 | 222 | 4 | |||
| 27 | 94.5 | 235 | 5 | |||
| 19.5 | 64 | 158 | 7 | |||
| 8.5 | 39.5 | 93 | 10 | |||
| 96 | 250 | 12 | 2 | |||
| 96 | 250 | 15 | ||||
| 30 | 96 | 250 | 16 | |||
| 30 | 96 | 250 | 20 | |||
| 33 | 105.5 | 264 | 25 | |||
| 30 | 96 | 250 | 28 | |||
| 33 | 105.5 | 364 | 35 | |||
| 30 | 71.5 | 250 | 40 | |||
| 33 | 120 | 364 | 50 | |||
| 21.5 | 120 | 177 | 70 | |||
| 37.5 | 120 | 310 | 64 | 3 | ||
| 37.5 | 132.5 | 310 | 80 | |||
| 37.5 | 120 | 310 | 100 | |||
| 41 | 132.5 | 329 | 125 | |||
| 37.5 | 120 | 310 | 140 | |||
| 41 | 132.5 | 329 | 175 | |||
| 37.5 | 120 | 310 | 200 | |||
| 41 | 132.5 | 329 | 250 | |||
| 37.5 | 120 | 310 | 280 | |||
| 41 | 132.5 | 329 | 350 | |||
| Emergency stop torque | N.m | 2 Times of the rated | ||||
| Nominal Imput speed | rpm | 3000 | 3000 | 2000 | ||
| Max. input speed | rpm | 6000 | 6000 | 3500 | ||
| Max. radial force | N | 170 | 1020 | 2230 | ||
| Max. axial force | N | 120 | 850 | 1550 | ||
| Efficiency | % | Single 97%, Double 95% | ||||
| Average lifetime | hour | 20000 | ||||
| Weight | kg | 2.2 | 4.7 | 11.5 | 1 | |
| 2.5 | 5.3 | 13.5 | 2 | |||
| 2.8 | 5.9 | 15.7 | 3 | |||
If you need the mechanical drawings of a model or want any customization, kindly contact us anytime by sales@zionkaifull.com, or whatsapp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.
Planetary Reducer is a widely used industrial product that can reduce the speed of the motor and increase the output torque.
Planet reducer is usually closely combined with an inner tooth ring on the teeth box housing. The center of the teeth box has a solar gear driven by an external power, and the three planetary wheels are coincided with the solar wheel. When the planetary decelerator is an external input power driving the solar teeth, it can drive the planetary gear rotation, the output power of the force axis, and reduce the output speed.
In addition to the basic principles of the planetary wheel system, the performance of the planetary deceleration is also affected by many other factors. For example, the selection of materials, the application of thermal treatment process, the processing accuracy of the gear, the design of the assembly, and the design of the lubrication system will affect the performance of the reducer. Therefore, in order to obtain high efficiency, high stability, and long lifetime, strict quality control needs to be implemented in product design, manufacturing and testing etc.